Giới thiệu
In the precision-driven world of spring steel, Thép lưỡi, và sản xuất công cụ, the quality of heat-treated steel strips can make or break your product performance. Whether you’re sourcing high carbon steel, Thép hợp kim, or stainless steel strips, understanding how to assess heat treatment quality is crucial for quality control (QC).
In this guide, we’ll walk you through practical methods to evaluate a steel strip’s heat treatment, bao gồm hardness testing, microstructure analysis, flatness checks, Và residual stress detection—everything you need to make confident purchasing decisions.
? 1. Steel Strip Hardness Test: The First Checkpoint
Hardness is one of the most direct indicators of whether the heat treatment process was successful.
✅ Common Testing Methods:
- Rockwell Hardness Test (HRC or HRB): Ideal for medium to high-carbon steels.
- Vickers or Brinell: Used when more precision or softer materials are involved.
? What to Look For:
- Uniform hardness across the strip width and length.
- Hardness values that meet or exceed the target (VÍ DỤ., HRC 55–62 for quenched SK5 strips).
- No soft zones, especially near the edges.
? Tip: Always ask your supplier for a detailed hardness distribution report.
? 2. Microstructure Inspection: Metallographic Analysis
Heat treatment changes the internal structure of steel. A professional metallographic test can reveal if the desired microstructure (such as martensite, bainite, or ferrite-pearlite) was achieved.
? What Should You See Under the Microscope?
- Quenched strips (VÍ DỤ., 65Mn, 75CR1): Should show fine martensite with minimal retained austenite.
- Annealed strips: Should show uniform ferrite-pearlite structure.
- No decarburization, grain boundary cracking, or segregation.
? Ask your supplier to provide 500x–1000x microscopic images for verification.
? 3. Flatness and Shape Accuracy
Even the best heat-treated material can become unusable if it’s warped or cambered.
? QC for Flatness:
- Use straight edges or laser flatness testers across multiple strip points.
- Flatness tolerance often ranges within ±3mm per meter, depending on grade and use.
- For coil strips, also check for edge wave or center buckles.
? Pro Tip: Temper rolling or skin pass can greatly improve final flatness.
? 4. Internal Stress & Deformation Risk
Residual stress is often invisible—but it causes real-world issues like springback, cracking, or warping during cutting or stamping.
⚙️ Detection Methods:
- Slit-test method: Watch how a small cut behaves—if the strip springs open or twists, stress is present.
- X-ray diffraction (for advanced QC): Detects subsurface stress profiles.
? If your strip is laser-cut or precision-stamped, request a residual stress assessment.
? 5. Additional Quality Control Tips
- Always verify mechanical test reports (độ bền kéo, sự kéo dài, etc.).
- Request batch numbers Và heat treatment traceability.
- Check the steel strip edge quality—poor edges can indicate overheating or improper slitting.
? Heat Treatment QC Summary Checklist
| QC Element | What to Check | Ideal Outcome |
|---|---|---|
| Độ cứng | Uniform value across surface | ±1.5 HRC variance max |
| Microstructure | Fine martensite or ferrite-pearlite | No cracks, no decarburization |
| Flatness | Deviation per meter | ≤ ±3mm |
| Internal Stress | Via slit test or X-ray diffraction | Low or negligible stress |
| Điều kiện cạnh | Clean, trơn tru, no burning or cracking | Good cutting & forming behavior |
? Suy nghĩ cuối cùng: Don’t Just Trust Specs—Verify Them
Reliable heat treatment QC isn’t optional—it’s essential to ensuring your final products meet customer expectations. By checking độ cứng, structure, độ phẳng, and stress, you not only protect your quality reputation but also reduce rework and scrap costs.
Looking for a trusted steel strip supplier with in-house QC and traceable production?
? Contact us on WhatsApp for free samples and full heat treatment reports.
